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Thursday, February 19, 2026

Korea Filter Engineering will increase manufacturing 30% with Robotiq Lean Palletizing


Industrial producers usually battle with capability, labor pressure, and consistency.

At Korea Filter Engineering, guide palletizing of 10–20 kg (22-44 lb) industrial filter packing containers was limiting output, growing ergonomic danger, and slowing deliveries.

After deploying the Robotiq PE20 with a UR20, the corporate achieved:

  • 30% manufacturing enhance
  • 50% discount in employee fatigue
  • Close to 50% discount in injury-related absences
  • Zero office incidents since set up
  • ROI anticipated inside 2 years

This case examine exhibits how collaborative robotic palletizing improves productiveness whereas defending employees in heavy-load manufacturing environments.

Firm overview: Industrial filter manufacturing in South Korea

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Based in 1996 and based mostly in Gimpo, Korea Filter Engineering manufactures industrial filters utilized in electrical discharge machining (EDM).

  • Business: Industrial filter manufacturing
  • Staff: 15
  • Every day palletizing load (earlier than automation): ~4 tons
  • Field weight: 10–20 kg

With a lean workforce and rising demand, guide palletizing grew to become a manufacturing bottleneck.

 

The problem: Handbook palletizing of heavy packing containers

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Earlier than automation, employees manually lifted and stacked roughly 4 tons of product per day.

Key points included:

1. Ergonomic danger and employee fatigue

  • Repetitive lifting of 20 kg packing containers
  • Again, shoulder, and muscle pressure
  • Getting older workforce growing harm danger
  • Fatigue affecting morale and consistency

2. Productiveness limitations

  • Every day output capped at 200 packing containers
  • Delays attributable to bodily pressure and absenteeism
  • Issue sustaining constant throughput

3. Failed options

Earlier lifting aids had been examined however operations repeatedly reverted to totally guide palletizing as a result of complexity or inefficiency.

The corporate wanted an answer that was:

  • Compact
  • Steady
  • Straightforward to function
  • Protected for human-robot collaboration
  • Fast to deploy

 

The answer: Robotiq Lean Palletizing

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In early 2025, Korea Filter Engineering chosen the Robotiq PE20 palletizer built-in with the UR20 collaborative robotic.

Why this palletizing system?

  • Handles packing containers as much as 20 kg
  • Helps as much as 20 SKUs
  • Most pallet top: 2130 mm (84 in)
  • Compact footprint for space-constrained services
  • Works alongside workers with out intensive security fencing
  • Intuitive interface requiring minimal coaching

Quick deployment timeline

  • Early 2025: Analysis
  • March 2025: Citation
  • Could 2025: Set up and launch

Minimal structure adjustments had been required. The system built-in seamlessly with the present conveyor.

Operators had been capable of be taught and run the system inside minutes, decreasing dependency on specialised robotics experience.

 

Outcomes: Measurable positive factors in productiveness and security

1. 30% manufacturing enhance

  • Output elevated from 200 to 250 packing containers per day
  • Larger throughput with out growing headcount
  • Improved supply reliability

2. Improved employee well being and security

  • Harm-related absences practically halved
  • Employee fatigue lowered by greater than 50%
  • Zero office incidents since set up

Younger-Hun Yoo, Assistant Supervisor in Manufacturing, shared:

“After utilizing the robotic, our our bodies are more healthy, and we really feel much less drained—lower than half in comparison with earlier than. We’ve extra power left for our households after work.”

3. Workforce optimization

  • One full-time worker reassigned to higher-value duties
  • Much less bodily pressure, extra operational focus
  • Stronger group morale

4. Robust monetary case

  • Anticipated return on funding inside 2 years
  • Lowered oblique prices associated to harm and absenteeism
  • Elevated capability with out increasing facility area

 

Why collaborative robotic palletizing works in heavy manufacturing

This mission demonstrates key benefits of cobot palletizing programs:

Protects employees from repetitive heavy lifting

Eradicating 4 tons of every day guide lifting dramatically reduces ergonomic danger.

Will increase output with out increasing workforce

Automation dietary supplements labor as an alternative of changing it.

Scales with product variability

The PE20 handles as much as 20 SKUs, supporting various product strains.

Matches in space-constrained services

Compact design makes it viable for small and mid-sized producers.

Allows quick ROI

Measurable productiveness and security enhancements speed up payback.

Woo-Seok Kim, Director of Enterprise, defined the choice:

“We checked many robotic programs, however the PE20 was probably the most steady. Defending our employees is an important factor, and the PE20 permits us to try this. That’s the reason it’s well worth the funding.”

 

Key takeaways for producers contemplating automation  

In case your operation entails:

  • Handbook palletizing of heavy packing containers 
  • Repetitive lifting inflicting fatigue or accidents
  • Labor shortages or getting old workforce challenges
  • Restricted flooring area
  • Productiveness plateaus as a result of bodily constraints

Collaborative palletizing automation might ship fast, measurable impression.

Korea Filter Engineering’s transformation proves that producers wouldn’t have to decide on between:

  • Productiveness and security
  • Progress and workforce wellbeing
  • Automation and operational stability

With the fitting palletizing answer, you may obtain all three.

 

Is Lean Palletizing the fitting match on your manufacturing line? 

Use Robotiq’s Palletizing Match Instrument to shortly assess whether or not cobot palletizing is smart on your operation and what a sensible deployment may appear like on your facility. You will even get customized estimates for ROI and payback durations and a 3D simulation of what Lean Palletizing may appear like in your manufacturing unit flooring.

Fit Tool -  EN

 



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